Dobot Launches New Turnkey Palletizing Solution to Transform Production Efficiency

October, 28, 2024 – Dobot is excited to announce the launch of its latest Turnkey Palletizing Solution, featuring the such functions as innovative 3D Simulated Palletizing, Visual Configuration, designed to help businesses preview and enhance their palletizing efficiency, help streamline end-of-line operations and enhance productivity across various industries.

This all-in-one palletizing workstation is equipped with the high-performance DOBOT CR20A collaborative robot, capable of handling payloads of up to 20 kg and reaching palletizing heights of 2,100 mm. The system operates efficiently with a palletizing pace of 8 to 13 pieces per minute, allowing for flexible switching between different production lines to meet diverse operational needs.

Preview Your Palletizing Efficiency

In fast-paced production, businesses often face challenges when configuring palletizing parameters. Operators frequently resort to trial and error, conducting numerous physical tests to find the most efficient settings. This approach wastes time and resources, particularly with varying products, packaging styles, and the need for quick line changes.

To address these challenges, Dobot introduces the 3D Simulated Palletizing feature. This innovative functionality enables users to simulate and visualize stacking configurations before implementation, allowing them to anticipate the efficiency of their palletizing setups. By providing a clear preview of the stacking forms required for various production lines, businesses can make informed decisions and swiftly optimize their palletizing strategies, significantly reducing downtime related to parameter adjustments.

Dobot 3D Palletizing Simulation in Process Package Software

Easy to Configurate, No Programming Required

Many operators struggle with complicated setups when configuring palletizing systems. The need for programming and non-intuitive interfaces can cause delays and inefficiencies, often requiring specialized training that isn't always accessible.

Dobot addresses these pain points with its One-Stop Palletizing Solution, which allows for easy configuration without any programming required.

• Easily Set Up Points: The system supports the configuration of box transition points and target points, effectively minimizing the impact of box size and pallet height differences. This feature eliminates unnecessary space between boxes, allowing for a more compact and efficient palletizing process.
• Drag-and-Drop Point Teaching: Users can manually set points using a drag-and-drop interface, enabling the robot to automatically plan its motion trajectory. This eliminates the need for users to program or set paths themselves, simplifying the entire setup process.
• Customize the Palletizing Direction and Order: The solution allows for customization of the box palletizing order and entry directions for up to eight different types of boxes, offering flexibility to meet various production requirements.

Achieves High Throughput with Dual Suction Mode

Medium and large manufacturers demand higher palletizing speed and volume, continually seeking ways to enhance efficiency and throughput without sacrificing quality.

Dobot’s Dual Suction Mode offers an effective solution by allowing the robot to pick two boxes simultaneously. This capability can increase palletizing efficiency by up to 62.5%, enabling quick and effective palletizing processes. Users can freely configure the system to pick either one or two boxes at a time, adapting seamlessly to varying production demands.

Importantly, whether using the single suction mode or the dual suction mode, the integrity of the stacking patterns remains unaffected. This means that operators can achieve high throughput without sacrificing the quality or stability of their palletized loads.

Pick Two Boxes at a Time with Dual Vacuum Suction Gripper

Enhanced Flexibility and Adaptability for Diverse Products

For industries such as food and beverage and home appliances, there is a wide variety of products with different shapes and types, each requiring unique packaging, production lines, and stacking patterns.

The Dobot Palletizing Solution supports customizable palletizing patterns and can adapt to various box sizes and shapes, enhancing operational versatility. The system can automatically generate stacking patterns, eliminating the complex and time-consuming process of manual placement. This greatly accelerates deployment and adjustment times, allowing businesses to respond quickly to changing demands.

This solution offers flexible settings for interlayer plug-ins, enabling the insertion of partitions during the palletizing process. This feature enhances stack stability, particularly in industries like food and beverage, where maintaining the integrity of the stack is critical.

Auto-Generation for Palletizing Patterns with Dobot Process Software

By automating repetitive and labor-intensive palletizing tasks, businesses can expect a return on investment within 8 to 10 months of implementation. The Dobot Turnkey Palletizing Solution is designed to optimize operations while minimizing maintenance costs and labor expenses. As a turnkey solution, it is ready to use right out of the box, allowing businesses to quickly enhance their productivity and efficiency.

From project conception to loading products onto pallets, Dobot provides expert guidance and resources to ensure your collaborative robot palletizing unit operates smoothly and efficiently. With a seamless path from customized palletizing solutions tailored for your business to the largest selection of collaborative robot end effectors, Dobot is your ideal partner for meeting all your palletizing needs.

About Dobot

Founded in 2015, Dobot is one of the global leading providers of collaborative robots and the creator of desktop-grade robotic arms. Our core technologies are developed in-house, including AI, system integration, intelligent sensing and more.

Dobot cobots and solutions are widely used in the manufacturing, healthcare, service and retail sectors, enabling automation, intelligent transformation and flexible production for clients to achieve maximum output with minimal labor. Dobot collaborates closely with academics through the integration between industry and education, raising the next generation of talents to advance the industry forward.

Dobot, ranked No.1 Collaborative Robot exporter in China, possesses a sound global network by establishing branches in the United States, Japan, Germany, and other countries. Over 72,000 Dobot cobots have been delivered and deployed worldwide. Today, Dobot's cobots and solutions can be found in automation in over 100 countries and regions.

Dobot Website

www.dobot-robots.com

Marketing Contact

marketing@dobot-robots.com